<aside> 💡 Please read the whole Instruction Manual carefully before you start assembling your Roam Flat Pack! Congratulations on getting here!

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Welcome to the Troopy Flatpack DIY Manual! This comprehensive guide is designed to assist you in assembling your Troopy Flatpack camper conversion kit with ease and efficiency. Whether you're a seasoned DIY enthusiast or embarking on your first project, this manual will provide step-by-step instructions, helpful tips, and visual aids to ensure a successful build.

The Troopy Flatpack is a versatile camper conversion kit specifically designed for Toyota Land Cruiser Troop Carriers. With its innovative design and durable materials, the Troopy Flatpack transforms your vehicle into a fully functional camper, perfect for off-grid adventures, road trips, and camping excursions.

In this manual, you'll find detailed guidance on every aspect of the assembly process, from unpacking your kit to installing each component seamlessly. We've carefully curated each step to be clear, concise, and easy to follow, empowering you to create your dream camper conversion with confidence.

Whether you're customising your Troopy for solo travel, family adventures, or weekend getaways, the Troopy Flatpack offers flexibility, convenience, and comfort on the road. Get ready to embark on an exciting journey of DIY craftsmanship as you bring your vision to life with our Roam Troopy Flat Pack.

• Material List (Included)

• Recommended Tools Required

• Tools Included

Useful Information

• The materials have come straight off a machine and may have sharp edges. Please handle all parts with care. The use of gloves and sanding the edges is recommended.
• Wood is a natural product which absorbs moisture over time. Wood will warp and bow over time. To help prevent this please seal all edges and birch pieces. The natural effect of wood warping is exaggerated in extreme climate variations such as in a vehicle where temperatures can exceed 60 degrees.
• It is highly recommended to sand and finish all edges and birch pieces BEFORE assembly. You can do this step after but it is a lot easier done beforehand. We recommend using a wax/oil combination - see below

Evolution Hardwax Oil - Classic

• Please read this manual in full prior to beginning. There are certain steps which for your sanity must be completed in a particular order.
• There are 5 modules - each module must be assembled in full outside of your vehicle.

The Setup

1. Unpack the pallet and organise all of the parts into colour coded piles. There are 4 modules so you should have 4 piles plus your floor (which comes as a separate package) The wings of your floor will likely be packed inside of your pallet.

2. Modules AB and E also contain drawers.

   

   The Floor Assembly

   1. The floor consists of 3 main pieces plus two additional thin floor strips. When installing, make sure you install one wing piece at a time.
   2. You will be inserting the strips into the pre-cut groove in the main floor pieces, similar to a large biscuit join.
   3. Apply wood glue to the strips and insert them into the pre-cut groove to join the floor pieces. Ensure the ends are properly aligned and flush.
   4. Use clamps to keep the pieces level and in place while the glue dries. If you don't have large enough clamps, tape will work to hold the pieces while it dries. Do not move the floor while the glue dries - allow at least an hour for drying.
   5. Wipe away any excess glue with a damp cloth.
   6. We will install the floor into your troopy at a later stage after the glue has had some time to dry.

Module AB - The Red Stickers (This is the more fiddly module so leave this until later)

You will need